Frequently Asked Questions

BSU specializes in printed circuit board (PCB) assembly, supporting both prototype and production builds, along with cable and wire harness assemblies and box builds. The company focuses on delivering reliable, high-quality assemblies across a range of industries.

We support customers in the semiconductor, aerospace and defense, transportation, energy, entertainment, and broader industrial sectors. The team is experienced in handling varying levels of complexity and regulatory requirements.

BSU is based in Austin, Texas, and supports customers nationwide and internationally.

BSU emphasizes quality, responsiveness, and close customer collaboration. The company focuses on reliable builds, transparent communication, and tailored solutions based on customer requirements.

We operate as both — offering support from prototyping through full production, plus supply chain sourcing and coordination.

BSU provides surface mount (SMT), through-hole, and mixed-technology PCB assembly services, supporting a wide range of product designs and complexities.

Yes. BSU supports both low-volume prototyping and scalable production runs, so customers can move from development to full production with the same partner.

BSU supports a wide range of PCB sizes and complexities, including standard rigid boards, multi-layer boards, densely populated assemblies, Flex, and Rigid-Flex. At the component level, we routinely handle BGAs, micro-BGAs, 0201 and 01005 passives, and a wide variety of press-fit components.

Turnaround depends on program scope. BSU has delivered same-day turnaround on consigned assemblies, and typically 1–2 week turns on turnkey builds. Prototype lead times vary with complexity and material availability, but quick-turn options are available for many projects.

BSU builds to IPC-A-610 for acceptability of electronic assemblies, along with J-STD-001 for soldering workmanship.

BSU works with RoHS and leaded solder, in both clean and no-clean processes, as well as high-temp and low-temp alloys. Additional customer-specified materials are supported with engineering-led profiling.

BSU is ISO 9001 certified, follows AS9100 quality system requirements, and is CMMC Level 1 compliant for safeguarding federal contract information.

Quality is maintained through controlled processes, operator training, and dedicated in-process and final QC inspection at multiple checkpoints throughout production. Continuous monitoring helps identify and address issues early.

BSU utilizes Automated Optical Inspection (AOI), Solder Paste Inspection (SPI), X-ray inspection, and flying probe testing to verify assembly quality and detect defects.

Yes, functional testing and custom test solutions can be supported based on customer requirements and product specifications.

Non-conforming products are identified, documented, and evaluated through structured quality processes, with corrective actions implemented to prevent recurrence.

BSU maintains traceability for components and assemblies through documentation and tracking systems within our ERP, supporting quality control and customer requirements.

Both. BSU supports full turnkey sourcing as well as customer-supplied (consigned) components, depending on project needs.

BSU works with established suppliers and monitors availability to mitigate shortages, using alternative sourcing strategies when necessary.

Yes. BSU sources components through reputable, established distributors and follows standard practices to ensure authenticity and quality.

Yes — the majority of BSU's work is turnkey, covering procurement, assembly, and delivery, backed by a dedicated sourcing team with reach across the USA, Mexico, and Asia.

BSU works with established and trusted electronic component distributors to ensure reliable sourcing and quality.

Yes, engineering support is available to assist with design considerations, process optimization, and production readiness.

Pricing depends on factors such as board complexity, component count, order volume, and sourcing requirements. Quotes are provided based on project specifics.

Lead times vary based on project scope, driven by assembly complexity and component procurement timelines.

BSU supports flexible order quantities, from low-volume prototype builds to larger production runs.

Customer information and intellectual property are protected through strict confidentiality, controlled access, non-disclosure agreements, and secure internal processes. We partner with Compass MSP, a team of cybersecurity experts who help us maintain a monitored, hardened IT security posture, and we are CMMC Level 1 compliant. Together, these measures keep your designs, files, and technical data secure throughout every engagement.

Yes. We frequently perform ITAR and CUI (Controlled Unclassified Information) work for our customers and are fully equipped to handle sensitive data and controlled manufacturing. As an ITAR-registered manufacturer with a U.S.-based workforce, secure processes, and cybersecurity support from Compass MSP, we are well prepared to manage regulated programs and protect controlled technical data from quoting through delivery.

Yes — references and examples of past work are available upon request, subject to customer confidentiality agreements.